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Ethylene Oxide vs. Gamma Sterilization: Understanding the Differences in Medical Device Sterilization
Sterilization is one of the most critical processes in the healthcare and medical device industry. It ensures that medical devices, pharmaceutical products, and healthcare materials are free from viable microorganisms before reaching patients and healthcare professionals. Among the many sterilization technologies available today, Ethylene Oxide Sterilization and Gamma Sterilization remain two of the most widely used methods globally. Although both methods achieve sterility as
May 224 min read


ISO 11135 vs ISO 10993-7: Why Sterility Alone Is Not Enough
After being involved in the medical device industry for more than 10 years, I found that despite newer technologies and sterilization methods that have come up to so call replace Ethylene Oxide as a sterilization agent, it still remains as the number one choice for sterilization of medical devices. This is of course mostly due to its unique compatibility with heat or moisture sensitive materials or with medical devices with complex geometries. The chemical structure of ethyle
Apr 305 min read


Reduced Incubation Time (RIT) for Biological Indicators
Introduction Biological indicators (BIs) are widely recognized as the gold standard for monitoring the effectiveness of sterilization processes. Following exposure, BIs are incubated to allow any surviving microorganisms to recover and grow. Traditionally, international standards have defined seven days as the reference incubation period for established sterilization processes such as moist heat (steam) and ethylene oxide (EO). However, advances in spore production, culture
Mar 164 min read


Sterility Method Suitability: The B/F Test
B/F test is a fundamental component of sterility method validation performed to ensure that a product does not interfere with the detection of viable microorganisms during sterility testing.
Feb 263 min read


What is USP <71> Sterility and when should you use it?
Introduction Sterility testing is critical in the pharmaceutical and medical device industries because it ensures that products intended for patient use are free from viable microorganisms. To perform sterility testing, two commonly referenced standards are available: USP <71> Sterility Tests and ISO 11737‑2: Sterilization of Health Care Products – Microbiological Methods, Part 2: Test of Sterility performed in the definition, validation, and maintenance of a sterilization p
Feb 43 min read


Bioburden Testing: Which Method is the Best?
Bioburden, the population of viable microorganisms found on a medical device, pharmaceutical raw material, or product prior to sterilization; is a critical parameter in medical device manufacturing. Determining the precise bioburden is essential for validating sterilization processes, ensuring product safety, and complying with stringent regulatory standards. The "best" testing method is not a one-size-fits-all solution; rather, it is a strategic choice based on the sample’s
Dec 23, 20253 min read


Failed B&F test? Next steps for medical device manufacturers
Background Sterility testing is one of the most critical steps in ensuring the safety and compliance of medical devices, pharmaceuticals, and other healthcare products. However, before sterility testing can be performed, regulatory guidelines such as USP <71> Sterility Tests and ISO 11737-2 require a preliminary check called the Sterility Method Suitability Test, commonly referred to as the Bacteriostasis and Fungistasis (B&F) Test. Why is this step so important? Because cert
Nov 18, 20256 min read


Using Microbial Identification to Trace Contamination
Today, we’re going deeper into the microbial identification process, specifically, how to determine the source of microbial contamination in your facility. While this method doesn’t guarantee pinpoint accuracy, it offers valuable insights that can guide your environmental monitoring and root cause analysis.
Oct 13, 20254 min read


Microbial Identification: Why It Matters in Manufacturing
Microorganism identification is the process of determining the species of microbes found during bioburden or environmental testing.
Aug 27, 20253 min read


USP <86> Bacterial Endotoxins Test Using Recombinant Reagents: Comparing rFC and rCR Technologies
Endotoxin testing is essential for ensuring the safety of injectable pharmaceuticals and medical devices. Traditionally based on the use...
Jul 8, 20252 min read


Bioburden Testing: The Cornerstone of Medical Device Quality Assurance
In the medical device industry, maintaining high standards of quality is a necessity. Among the various components of quality assurance,...
Apr 22, 20253 min read


Whitepaper: Study on The Stability of Ethylene Oxide Residues Solution During Transportation
This study found that after 6 days in the icebox with temperatures of roughly 20˚C, the EO recovery is still within an acceptable range. However, this does not extend to ECH and EG residues, which have a recovery rate of less than 80% after Day 1, possibly due to the increase in temperature above 10˚C.
Aug 20, 20242 min read


Biological Indicator Sterility Testing: A Step-by-Step Guide for Medical Device Manufacturers
Sterility of biological indicator testing is essential in the validation and monitoring of the sterilization process for medical devices, particularly on medical devices with the sterile claim. This testing verifies the sterilization process lethality by confirming the absence of microbial growth from biological indicators after being exposed to the sterilization process. The unsuccessful inactivation of biological indicators indicates a process failure, thus necessitates
Jul 24, 20241 min read


Whitepaper: Bacterial Endotoxin Kinetic Turbidimetric Interference Control Validation (Endotoxin Inhibition)
Assessing endotoxin levels in pharmaceutical drugs and medical devices is essential to prevent pyrogenic responses and septic shock in...
Jul 16, 20241 min read
